Ultrasonic Welding

Ultrasonic Welding is a process that involves clamping two or more components together and vibrating them at a high frequency to generate heat and create a weld at the point of contact. It's used to permanently fix two components together with a seal comparable to being molded as one piece.

First developed in the 1960s, ultrasonic welding didn't see widespread use until the automotive industry began taking advantage in the 1980s. Since then, it's become a favorite method of permanently joining thermoplastics and is now used widely throughout many industries. Now, in addition to being used to join multiple plastic parts, we use ultrasonic welding to stake, insert, stud-weld, and spot weld.

With our years of experience in ultrasonic welding, Pilgrim Innovative Plastics is equipped to help you choose suitable materials, design fixtures, and develop a reliable process to create your sonic welded product. We also have extensive experience in troubleshooting the ultrasonic welding process, if you've been unable to reliably produce the weld you need then come to us, we'll work with you to identify the problem and determine the best solution for your product.